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On page 1 showing 1 ~ 20 papers out of 48 papers

Adsorption of Hexavalent Chromium by Sodium Alginate Fiber Biochar Loaded with Lanthanum.

  • Xinzhe Sun‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2021‎

Lanthanun oxide (La2O3) is a lanthanum chemical compound incorporates a sensible anionic complexing ability; however, it lacks stability at a low pH scale. Biochar fibers will give the benefit of their massive space and plethoric uses on the surface to support a metal chemical compound. Herein, wet spinning technology was used to load La3+ onto sodium alginate fiber, and to convert La3+ into La2O3 through carbonization. The La2O3-modified biochar (La-BC) fiber was characterized by SEM, XRD and XPS, etc. An adsorption experiment proved that La-BC showed an excellent adsorption capacity for chromates, and its saturation adsorption capacity was about 104.9 mg/g. The information suggested that the adsorption was in step with both the Langmuir and Freundlich models, following pseudo-second-order surface assimilation mechanics, which showed that the Cr (VI) adsorption was characterized by single-phase and polyphase adsorption, mainly chemical adsorption. The thermodynamic parameters proved that the adsorption process was spontaneous and endothermic. The mechanistic investigation revealed that the mechanism of the adsorption of Cr (VI) by La-BC may include electrostatic interaction, ligand exchange, or complexation. Moreover, the co-existing anions and regeneration experiments proved that the La-BC is recyclable and has good prospects in the field of chrome-containing wastewater removal.


Chromium Doped UO2-Based Ceramics: Synthesis and Characterization of Model Materials for Modern Nuclear Fuels.

  • Philip Kegler‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2021‎

Cr-doped UO2 as a modern nuclear fuel type has been demonstrated to increase the in-reactor fuel performance compared to conventional nuclear fuels. Little is known about the long-term stability of spent Cr-doped UO2 nuclear fuels in a deep geological disposal facility. The investigation of suitable model materials in a step wise bottom-up approach can provide insights into the corrosion behavior of spent Cr-doped nuclear fuels. Here, we present new wet chemical approaches providing the basis for such model systems, namely co-precipitation and wet coating. Both were successfully tested and optimized, based on detailed analyses of all synthesis steps and parameters: Cr-doping method, thermal treatment, reduction of U3O8 to UO2, green body production, and pellet sintering. Both methods enable the production of suitable model systems with a similar microstructure and density as a reference sample from AREVA. In comparison with results from the classical powder route, similar trends upon grain size and lattice parameter were determined. The results of this investigation highlight the significance of subtly different synthesis routes on the properties of Cr-doped UO2 ceramics. They enable a reproducible tailor-made well-defined microstructure, a homogeneous doping, for example, with lanthanides or alpha sources, the introduction of metallic particles, and a dust-free preparation.


Techno-Economic Analysis and Life Cycle Assessment of High-Velocity Oxy-Fuel Technology Compared to Chromium Electrodeposition.

  • Antoine Merlo‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2023‎

Due to the toxicity associated with chromium electrodeposition, alternatives to that process are highly sought after. One of those potential alternatives is High Velocity Oxy-Fuel (HVOF). In this work, a HVOF installation is compared with chromium electrodeposition from environmental and economic points of view by using Life Cycle Assessment (LCA) and Techno-Economic Analysis (TEA) for the evaluation. Costs and environmental impacts per piece coated are then evaluated. On an economic side, the lower labor requirements of HVOF allow one to noticeably reduce the costs (20.9% reduction) per functional unit (F.U.). Furthermore, on an environmental side, HVOF has a lower impact for the toxicity compared to electrodeposition, even if the results are a bit more mixed in other impact categories.


Cobalt Chromium Molybdenum Surface Modifications Alter the Osteogenic Differentiation Potential of Human Mesenchymal Stem Cells.

  • Birgit Lohberger‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2020‎

Surface roughness on orthopedic implant materials has been shown to be highly influential on the behavior of osteogenic cells. Mesenchymal stem and progenitor cells (MSPCs) migrate to the interface, adhere, proliferate, and differentiate into osteoblasts, which subsequently form bone matrix. Modifications of the implant surfaces should accelerate this process and improve biocompatibility. In this study, five surface topographies on cobalt chromium molybdenum (CoCrMo) were engineered to examine the influence on MSPCs. Scanning electron microscopy revealed significant differences in the morphology of untreated CoCrMo discs in comparison with CoCrMo with a titanium nitride (TiN) coating, polished and porous coated CoCrMo surfaces, and CoCrMo with a pure titanium (cpTi) coating. Elemental analysis was performed using energy-dispersive X-ray spectroscopy (EDX). Human primary MSPCs were expanded from tissue samples of spongiosa bone and characterized according to the criteria of the International Society for Cellular Therapy. The characteristic phenotype of MSPC was confirmed by flow cytometry and multilineage differentiation. Alcaline phosphatase and osteopontin expression increased significantly in all groups about 5-fold and 10-fold, respectively, in comparison to the undifferentiated controls. The porous coated surface showed a reduced expression of osteogenic markers. Due to the osteogenic differentiation, the expression of integrin α5β1, which is particularly important for cell-material contact, increased 4-7-fold. In the dynamic process of bone biology, MSPCs cultured and differentiated on cpTi, showed significant upregulation of IL6 and leptin.


Analysis of Cellular Activity Short-Term Exposure to Cobalt and Chromium Ions in Mature Human Osteoblasts.

  • Anika Jonitz-Heincke‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2019‎

In aseptic loosening of endoprosthetic implants, metal particles, as well as their corrosion products, have been shown to elicit a biological response. Due to different metal alloy components, the response may vary depending on the nature of the released corrosion product. Our study aimed to compare the biological effects of different ions released from metal alloys. In order to mimic the corrosion products, different metal salts (CoCl2, NiCl2 and CrCl3 × 6H2O) were dissolved and allowed to equilibrate. Human osteoblasts were incubated with concentrations of 10 µM to 500 µM metal salt solutions under cell culture conditions, whereas untreated cells served as negative controls. Cells exposed to CoCr28Mo6 particles served as positive controls. The cell activity and expression of osteogenic differentiation and pro-osteolytic mediators were determined. Osteoblastic activity revealed concentration- and material-dependent influences. Collagen 1 synthesis was reduced after treatment with Co(2+) and Ni(2+). Additionally, exposure to these ions (500 µM) resulted in significantly reduced OPG protein synthesis, whereas RANKL as well as IL-6 and IL-8 secretion were increased. TLR4 mRNA was significantly induced by Co(2+) and CoCr28Mo6 particles. The results demonstrate the pro-osteolytic capacity of metal ions in osteoblasts. Compared to CoCr28Mo6 particles, the results indicated that metal ions intervene much earlier in inflammatory processes.


Speciation of Hexavalent Chromium in Aqueous Solutions Using a Magnetic Silica-Coated Amino-Modified Glycidyl Methacrylate Polymer Nanocomposite.

  • Ljiljana Suručić‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2023‎

A new magnetic amino-functionalized polymeric sorbent based on glycidyl methacrylate was synthesized and used in the separation of chromium Cr(VI) oxyanions sorption from aqueous solutions in a static batch system. The kinetic and isothermal parameters of the sorption process were determined. The experimental data were best fitted by a pseudo-second-order model with R2 = 0.994 and χ2 = 0.004. The sorption process of Cr(VI) removal by amino-functionalized sorbent was controlled by both intraparticle diffusion and liquid film diffusion. The equilibrium results showed that the sorption process is best described by the Freundlich model, followed closely by the Sips isotherm model, with a maximum sorption capacity of 64 mg/g. Quantum chemical modeling revealed that the sorption sites on the sorbent surface are fragments with diethylenetriamine and aminopropyl silane groups that coated the magnetic nanoparticles. The calculations showed that Cr(VI) oxyanions (Cr2O72-, CrO42- and HCrO4-) bind to both sorption sites, with diethylenetriamine centers slightly favored. The X-ray photoelectron spectroscopy (XPS) spectra demonstrate that the chromium bound to the sorbent in the form of Cr(III), indicating that the Cr(VI) can be converted on the surface of the sorbent to a less harmful form Cr(III) due to the sorbent's chemical composition.


A Carbonized Zeolite/Chitosan Composite as an Adsorbent for Copper (II) and Chromium (VI) Removal from Water.

  • Endar Hidayat‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2023‎

To address Cu(II) and Cr(VI) water pollution, a carbonized zeolite/chitosan (C-ZLCH) composite adsorbent was produced via pyrolysis at 500 °C for two hours. C-ZLCH was characterized using scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), dynamic light scattering (DLS), and zeta potential measurements. The batch experiments were performed by varying the initial pH, concentration, and contact time. The optimal pH values for Cu(II) and Cr(VI) were 8.1 and 9.6, respectively. The highest adsorption capacities for Cu(II) and Cr(VI) were 111.35 mg/g at 60 min and 104.75 mg/g at 90 min, respectively. The effects of chemicals such as sodium (Na+), glucose, ammonium (NH4+), and acid red 88 (AR88) were also studied. Statistical analysis showed that sodium had no significant effect on Cu(II) removal, in contrast to Cr(VI) removal. However, there was a significant effect of the presence of glucose, ammonium, and AR88 on both Cu(II) and Cr(VI) removal. The adsorption isotherm and kinetic models were fitted using Langmuir and pseudo-second-order models for Cu(II) and Cr(VI), respectively.


Evaluation of the Number of Primary Grains in Hypoeutectic Chromium Cast Iron with Different Wall Thickness Using the ProCAST Program.

  • Edward Guzik‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2023‎

The treatment of inoculation of white cast iron with carbide precipitations that consist of increasing the number of primary austenite grains is not as well-known as the treatment of inoculation of gray cast iron in which the number of eutectic grains increases. In the studies included in the publication, experiments were carried out using the addition of ferrotitanium as an inoculant for chromium cast iron. The Cellular Automaton Finite Elements (CAFE) module of ProCAST software was used in order to analyze the formation of the primary structure of hypoeutectic chromium cast iron in a casting of various thicknesses. The modeling results were verified using Electron Back-Scattered Diffraction (EBSD) imaging. The obtained results confirmed obtaining a variable number of primary austenite grains in the cross-section of the tested casting, which significantly affects the strength properties of the obtained chrome cast iron casting.


A Comprehensive View of the Optimization of Chromium (VI) Processing through the Application of Electrocoagulation Using a Pair of Steel Electrodes.

  • Ľubomír Pikna‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2023‎

In the presented article, an electrocoagulation method using a steel cathode and a steel anode was used to obtain chromium from laboratory-prepared model solutions with known compositions. The study aimed to analyze the effect of solution conductivity, pH, and 100% efficiency of chromium removal from the solution, as well as the highest possible Cr/Fe ratio in the final solid product throughout the process of electrocoagulation. Different concentrations of chromium (VI) (100, 1000, and 2500 mg/L) and different pH values (4.5, 6, and 8) were investigated. Various solution conductivities were provided by the addition of 1000, 2000, and 3000 mg/L of NaCl to the studied solutions. Chromium removal efficiency equal to 100% was achieved for all studied model solutions for different experiment times, depending on the selected current intensity. The final solid product contained up to 15% chromium in the form of mixed FeCr hydroxides obtained under optimal experimental conditions: pH = 6, I = 0.1 A, and c (NaCl) = 3000 mg/L. The experiment indicated the advisability of using a pulsed change of electrode polarity, which led to a reduction in the time of the electrocoagulation process. The results may help in the rapid adjustment of the conditions for further electrocoagulation experiments, and they can be used as the optimization experimental matrix.


Influence of Magnesium Ions in the Seawater Environment on the Improvement of the Corrosion Resistance of Low-Chromium-Alloy Steel.

  • Sol-Ji Song‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2018‎

This study examined the synergic effect of alloying the element Cr and the environmental element Mg2+ ions on the corrosion property of a low-alloy steel in seawater at 60 °C, by means of electrochemical impedance spectroscopy (EIS), linear polarization resistance (LPR) tests and weight-loss tests. The Mg2+ ions in seawater played an important role in lowering the electron transfer of the rust layer in the Cr-containing steel. The corrosion resistance of the Cr-containing steel is superior to that of blank steel in Mg2+ ions containing seawater. XPS and XRD results indicated that the formation of MgFe₂O₄ and a mixed layer (Cr oxide + FeCr₂O₄ + MgCr₂O₄) improved the corrosion resistance of the low-alloy steel in the seawater.


The Effect of the Feed Direction on the Micro- and Macro Accuracy of 3D Ball-end Milling of Chromium-Molybdenum Alloy Steel.

  • Balázs Mikó‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2019‎

The machining of free form surfaces is one of the most challenging problems in the field of metal cutting technology. The produced part and machining process should satisfy the working, accuracy, and financial requirements. The accuracy can describe dimensional, geometrical, and surface roughness parameters. In the current article, three of them are investigated in the case of the ball-end milling of a convex and concave cylindrical surface form 42CrMo4 steel alloy. The effect of the tool path direction is investigated and the other cutting parameters are constant. The surface roughness and the geometric error are measured by contact methods. Based on the results, the surface roughness, dimensional error, and the geometrical error mean different aspects of the accuracy, but they are not independent from each other. The investigated input parameters have a similar effect on them. The regression analyses result a very good liner regression for geometric errors and shows the importance of surface roughness.


Evaluation of Bacterial Adhesion to the ZrO2 Atomic Layer Deposited on the Surface of Cobalt-Chromium Dental Alloy Produced by DMLS Method.

  • Anna Ziębowicz‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2021‎

The main purpose of the research was to analyze the influence of surface modification of the cobalt-based alloy used in dental prosthetics by applying zirconium oxide (ZrO2) layers using the ALD (Atomic Layer Deposition) method. The samples were made using the DMLS (Direct Metal Laser Sintering) technique, and their surfaces were prepared in accordance with the principles of removable partial dentures (RPDs). A 50 nm-thick zirconium oxide coating was applied to the prepared substrates. This paper deals with the issues of prosthetic stomatopathy, which is a complex of pathological changes occurring in approx. 40% of the Polish population using removable dentures. Often, these changes, occurring on the mucosa, are related to improper performance, allergic reactions or the multiplication of bacteria on the surface of partial dentures. An innovative method of surface modification was proposed, together with the analysis of its influence on the physicochemical properties of the alloy and the adhesion of bacteria to the surface.


Sorption of Heavy Metal Ions of Chromium, Manganese, Selenium, Nickel, Cobalt, Iron from Aqueous Acidic Solutions in Batch and Dynamic Conditions on Natural and Synthetic Aluminosilicate Sorbents.

  • Jolanta Flieger‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2020‎

Zeolites are materials with known sorption properties. The sorption is thought to progress mainly by ion exchange with Na+, K+, Mg2+, Ca2+ or H+ from the zeolite exchange sites. The aim of the study was to compare the sorption properties of natural and synthetic zeolites on the example of the removal of selected metals from aqueous acidic solutions. Uptake experiments for selected ions of chromium, manganese, selenium, nickel, cobalt, and iron were performed using the batch and kinetic column methods. The sorption of the individual metal ions in mg per 1g of sorbent was determined for each sorbent. The relative affinity sequence of the examined cations toward the various sorbent was presented. The Langmuir model was used to model the adsorption equilibrium. Vermiculite under 1 mm of diameter (SF), Na-X, and Na-A were proved to be the most suitable for the individual uptake of studied metal ions. It was observed that the behavior of selenium ions differed from the remaining ones which was interpreted that selenium undergoes adsorption in the anionic form. The fixed-bed column studies were performed using Na-A, ensuring the sorption of selenium in the presence of iron(III) ions. The experiments were conducted using Na-X zeolite pre-loaded by Fe(III) as well as unmodified sorbent eluted by an equimolar mixture containing 100 ppm of Fe and Se. Obtained results prove that selenium sorption improves if other metal ions such as iron appear in the acidic solution. That efficient selenium sorption conditions can be applied to remove selenium which was recognized as toxic at higher levels.


Experimental Research on the Wear Behavior of Materials Used in the Manufacture of Components for Cement Concrete Mixers.

  • Adrian Niță‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2023‎

Mixers used in the production of cement concrete operate under special conditions such as mechanical stresses, abrasive-erosive friction phenomena, and corrosive working environments. In this paper, the authors aimed to establish a correlation between the chemical composition of mixer blade materials and their wear behavior. Three types of alloyed (chromium) cast iron were used for an experimental program that included three sets of tests in accelerated wear conditions which replicated the actual working environment (mixture of mineral aggregate, sand, cement, and water). The tribological tests were carried out using a Baroid tribometer. The results indicated that regardless of the test environment, cast iron with the highest chromium content exhibited the best wear resistance. However, it cannot be concluded that the wear resistance of the studied cast iron materials increases as a direct result of an increase in chromium content. For a chromium content of less than 25%, a better tribological behavior was observed for cast iron with a lower chromium content (of about 4%) than for cast irons with a higher chromium content (of about 9%).


Hard Chrome-Coated and Fullerene-Doped Metal Surfaces in Orthopedic Bearings.

  • Robert Sonntag‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2017‎

Metal-on-metal bearings for total hip replacements have been introduced as an alternative to polyethylene in young and more active patients. These have, however, been shown to be prone to implant malpositioning and have been limited by some specific design features. In that context, coatings present an option to increase wear resistance by keeping the high fracture strength of the metal substrate. A custom-made electroplating setup was designed for the coating of CoCr substrates using (a) an industrial standard chromium electrolyte; (b) a custom-made hexavalent chromium (Cr6+) electrolyte with a reduced chromium trioxide (CrO₃) content, both without solid additives and (c) with the addition of fullerene (C60) nanoparticles; and (d) a trivalent chromium (Cr3+) electrolyte with C60 addition. All coatings showed an increase in microhardness compared with the metal substrate. Trivalent coatings were thinner (10 µm) than the hexavalent coatings (23-40 µm) and resulted in increased roughness and crack density. Wear was found to be reduced for the hexavalent chromium coatings by 70-84% compared with the CoCr-CoCr reference bearing while the trivalent chromium coating even increased wear by more than 300%. The addition of fullerenes to the electrolyte did not show any further tribological effect.


Structural and Magnetic Property of Cr3+ Substituted Cobalt Ferrite Nanomaterials Prepared by the Sol-Gel Method.

  • Jinpei Lin‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2018‎

Cobalt-chromium ferrite, CoCrxFe2-xO₄ (x = 0⁻1.2), has been synthesized by the sol-gel auto-combustion method. X-ray diffraction (XRD) indicates that samples calcined at 800 °C for 3 h were a single-cubic phase. The lattice parameter decreased with increasing Cr concentration. Scanning electron microscopy (SEM) confirmed that the sample powders were nanoparticles. It was confirmed from the room temperature Mössbauer spectra that transition from the ferrimagnetic state to the superparamagnetic state occurred with the doping of chromium. Both the saturation magnetization and the coercivity decreased with the chromium doping. With a higher annealing temperature, the saturation magnetization increased and the coercivity increased initially and then decreased for CoCr0.2Fe1.8O₄.


Characteristics of Cr-B Coatings Produced on Vanadis® 6 Tool Steel Using Laser Processing.

  • Aneta Bartkowska‎
  • Materials (Basel, Switzerland)‎
  • 2021‎

The paper presents the results of a study of the microstructure, chemical composition, microhardness and corrosion resistance of Cr-B coatings produced on Vanadis 6 tool steel. In this study, chromium and boron were added to the steel surface using a laser alloying process. The main purpose of the study was to determine the impact of those chemical elements on surface properties. Chromium and boron as well as their mixtures were prepared in various proportions and then were applied on steel substrate in the form of precoat of 100 µm thickness. Depending on the type of precoat used and laser processing parameters, changes in microstructure and properties were observed. Coatings produced using precoat containing chromium and boron mixture were characterized by high microhardness (900 HV0.05-1300 HV0.005) while maintaining good corrosion resistance. It was also found that too low laser beam power contributed to the formation of cracks and porosity.


Magnetron Sputtering vs. Electrodeposition for Hard Chrome Coatings: A Comparison of Environmental and Economic Performances.

  • Antoine Merlo‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2021‎

The coating of materials with specific films is widely used to improve material properties and many technologies exist to perform it. In the last few years, the replacement of wet electrodeposition processes has been continuously encouraged in the EU due to the problematic waste management linked to those processes. In this paper, magnetron sputtering is studied as an alternative to conventional electrodeposition by comparing the technologies' environmental impacts and costs. From the study, it appears that while magnetron sputtering greatly reduces hexavalent chromium emissions over the production, it has an increased electricity consumption mostly due to its lower production capacity, thus leading to more greenhouse gas emissions. Furthermore, a short discussion on the quantification of the impact of hexavalent chromium emissions is conducted. Regarding costs, the electrodeposition process has a lower cost of investment and of consumables, but requires more work time for the different steps of the process, making the total price per functional unit roughly equal. However, the cost per functional unit strongly depends on assumptions on the required work time, for which a sensitivity study is performed. Finally, the impacts of these two competing coating processes are discussed to complete the technological comparison for the case of hard chromium deposition.


The Effect of Incorporating Industrials Wastewater on Durability and Long-Term Strength of Concrete.

  • Ehsan Nasseralshariati‎ et al.
  • Materials (Basel, Switzerland)‎
  • 2021‎

Concrete, as one of the essential construction materials, is responsible for a vast amount of emissions. Using recycled materials and gray water can considerably contribute to the sustainability aspect of concrete production. Thus, finding a proper replacement for fresh water in the production of concrete is significant. The usage of industrial wastewater instead of water in concrete is considered in this paper. In this study, 450 concrete samples are produced with different amounts of wastewater. The mechanical parameters, such as slump, compressive strength, water absorption, tensile strength, electrical resistivity, rapid freezing, half-cell potential and appearance, are investigated, and a specific concentration and impurities of wastewater that cause a 10% compressive strength reduction were found. The results showed that the usage of industrial wastewater does not significantly change the main characteristics of concrete. Although increasing the concentration of wastewater can decrease the durability and strength features of concrete nonlinearly, the negative effects on durability tests are more conspicuous, as utilizing concentrated wastewaters disrupt the formation of appropriate air voids, pore connectivity and pore-size distribution in the concrete.


Effect of Heat Treatment on the Phase Composition and Corrosion Resistance of 321 SS Welded Joints Produced by a Defocused Laser Beam.

  • Sergey Vyacheslavovich Kuryntsev‎
  • Materials (Basel, Switzerland)‎
  • 2019‎

The effect of heat treatment of welded joints made of steel 321 on corrosion resistance, phase composition, residual stresses, and distribution of alloying elements was studied using optical microscope (OM) and scanning electron microscope (SEM), electron dispersive spectroscopy (EDS), X-ray diffraction (XRD), and intergranular corrosion testing (IGC). Samples previously obtained by the authors using defocused laser beam, which led to the formation of directionally crystallized austenite with lathy and skeletal δ-ferrite, were investigated. Based on X-ray diffraction studies in the base metal, the maximum number of peaks of various phases was presented, which decreased after exposure to the heating effect of the welding process and subsequent heat treatment. The distribution of alloying elements, in particular, Ti and Si, was significantly affected by heat treatment depending on the regimes. A spot chemical analysis showed that the nickel content differs in δ-ferrite and austenite by 1.5%-2% whereas the chromium content in these phases is not significantly different. Tests have shown that all samples have high resistance to intergranular corrosion, which can be explained by the insufficient dissolution of titanium carbides in austenite and the absence of chromium carbides formation along austenite grain boundaries, due to high cooling rates when welding by a defocused laser beam, and as a result, the high δ-ferrite content in which chromium dissolves.


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