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Accounting for corner flow unifies the understanding of droplet formation in microfluidic channels.

Piotr M Korczyk | Volkert van Steijn | Slawomir Blonski | Damian Zaremba | David A Beattie | Piotr Garstecki
Nature communications | 2019

While shear emulsification is a well understood industrial process, geometrical confinement in microfluidic systems introduces fascinating complexity, so far prohibiting complete understanding of droplet formation. The size of confined droplets is controlled by the ratio between shear and capillary forces when both are of the same order, in a regime known as jetting, while being surprisingly insensitive to this ratio when shear is orders of magnitude smaller than capillary forces, in a regime known as squeezing. Here, we reveal that further reduction of-already negligibly small-shear unexpectedly re-introduces the dependence of droplet size on shear/capillary-force ratio. For the first time we formally account for the flow around forming droplets, to predict and discover experimentally an additional regime-leaking. Our model predicts droplet size and characterizes the transitions from leaking into squeezing and from squeezing into jetting, unifying the description for confined droplet generation, and offering a practical guide for applications.

Pubmed ID: 31175303

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Associated grants

  • Agency: Fundacja na rzecz Nauki Polskiej (Foundation for Polish Science), International
    Id: First Team POIR.04.04.00-00-3FEF/17-00
  • Agency: Fundacja na rzecz Nauki Polskiej (Foundation for Polish Science), International
    Id: First Team POIR.04.04.00-00-3FEF/17-00
  • Agency: Fundacja na rzecz Nauki Polskiej (Foundation for Polish Science), International
    Id: Team-Tech 2016-2/10
  • Agency: Ministry of Science and Higher Education | Narodowe Centrum Badań i Rozwoju (National Centre for Research and Development), International
    Id: Sonata-bis (2014/14/E/ST8/00578)
  • Agency: EC | EC Seventh Framework Programm | FP7 People: Marie-Curie Actions (FP7-PEOPLE - Specific Programme "People" Implementing the Seventh Framework Programme of the European Community for Research, Technological Development and Demonstration Activities (2007 to 2013)), International
    Id: PIOF-GA-2011-302803
  • Agency: EC | EC Seventh Framework Programm | FP7 People: Marie-Curie Actions (FP7-PEOPLE - Specific Programme "People" Implementing the Seventh Framework Programme of the European Community for Research, Technological Development and Demonstration Activities (2007 to 2013)), International
    Id: PIOF-GA-2011-302803
  • Agency: Netherlands Organisation for Scientific Research | Stichting voor de Technische Wetenschappen (Technology Foundation STW), International
    Id: Veni grant (13137)
  • Agency: Narodowe Centrum Nauki (National Science Centre), International
    Id: Sonata-bis (2014/14/E/ST8/00578)
  • Agency: Narodowe Centrum Nauki (National Science Centre), International
    Id: Sonata-bis (2014/14/E/ST8/00578)

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MATLAB (tool)

RRID:SCR_001622

Multi paradigm numerical computing environment and fourth generation programming language developed by MathWorks. Allows matrix manipulations, plotting of functions and data, implementation of algorithms, creation of user interfaces, and interfacing with programs written in other languages, including C, C++, Java, Fortran and Python. Used to explore and visualize ideas and collaborate across disciplines including signal and image processing, communications, control systems, and computational finance.

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