The propensity of metal anodes of contemporary interest (e.g., Li, Al, Na, and Zn) to form non-planar, dendritic morphologies during battery charging is a fundamental barrier to achievement of full reversibility. We experimentally investigate the origins of dendritic electrodeposition of Zn, Cu, and Li in a three-electrode electrochemical cell bounded at one end by a rotating disc electrode. We find that the classical picture of ion depletion-induced growth of dendrites is valid in dilute electrolytes but is essentially irrelevant in the concentrated (≥1 M) electrolytes typically used in rechargeable batteries. Using Zn as an example, we find that ion depletion at the mass transport limit may be overcome by spontaneous reorientation of Zn crystallites from orientations parallel to the electrode surface to dominantly homeotropic orientations, which appear to facilitate contact with cations outside the depletion layer. This chemotaxis-like process causes obvious texturing and increases the porosity of metal electrodeposits.

Electrochemical cells based on alkali metal anodes are receiving intensive scientific interest as potentially transformative technology platforms for electrical energy storage. Chemical, morphological, mechanical and hydrodynamic instabilities at the metal anode produce uneven metal electrodeposition and poor anode reversibility, which, are among the many known challenges that limit progress. Here, we report that solid-state electrolytes based on crosslinked polymer networks can address all of these challenges in cells based on lithium metal anodes. By means of transport and electrochemical analyses, we show that manipulating thermodynamic interactions between polymer segments covalently anchored in the network and "free" segments belonging to an oligomeric electrolyte hosted in the network pores, one can facilely create hybrid electrolytes that simultaneously exhibit liquid-like barriers to ion transport and solid-like resistance to morphological and hydrodynamic instability.

Formation of rough, dendritic deposits is a critical problem in metal electrodeposition processes and could occur in next-generation, rechargeable batteries that use metallic electrodes. Electroconvection, which originates from the coupling of the imposed electric field and a charged fluid near an electrode surface, is believed to be responsible for dendrite growth. However, few studies are performed at the scale of fidelity where root causes and effective strategies for controlling electroconvection and dendrite growth can be investigated in tandem. Using microfluidics, we showed that forced convection across the electrode surface (cross-flow) during electrodeposition reduced metal dendrite growth (97.7 to 99.4%) and delayed the onset of electroconvective instabilities. Our results highlighted the roles of forced convection in reducing dendrite growth and electroconvective instabilities and provided a route toward effective strategies for managing the consequences of instability in electrokinetics-based processes where electromigration dominates ion diffusion near electrodes.

Rechargeable electrochemical cells with metallic anodes are of increasing scientific and technological interest. The complex composition, poorly defined morphology, heterogeneous chemistry, and unpredictable mechanics of interphases formed spontaneously on the anodes are often examined but rarely controlled. Here, we couple computational studies with experimental analysis of well-defined LiAl electrodes in realistic electrochemical environments to design anodes and interphases of known composition. We compare phase behavior, Li binding energies, and activation energy barriers for adatom transport and study their effects on the electrochemical reversibility of battery cells. As an illustration of potential practical benefits of our findings, we create cells in which LiAl anodes protected by Langmuir-Blodgett MoS2 interphases are paired with 4.1 mAh cm-2 LiNi0.8Co0.1Mn0.1O2 cathodes. These studies reveal that small- and larger-format (196 mAh, 294 Wh kg-1, and 513 Wh liter-1) cells based on protected LiAl anodes exhibit high reversibility and support stable Li migration during recharge of the cells.

Lithium metal is a promising anode for energy-dense batteries but is hindered by poor reversibility caused by continuous chemical and electrochemical degradation. Here we find that by increasing the Li plating capacity to high values (e.g., 10-50 mAh cm-2), Li deposits undergo a morphological transition to produce dense structures, composed of large grains with dominantly (110)Li crystallographic facets. The resultant Li metal electrodes manifest fast kinetics for lithium stripping/plating processes with higher exchange current density, but simultaneously exhibit elevated electrochemical stability towards the electrolyte. Detailed analysis of these findings reveal that parasitic electrochemical reactions are the major reason for poor Li reversibility, and that the degradation rate from parasitic electroreduction of electrolyte components is about an order of magnitude faster than from chemical reactions. The high-capacity Li electrodes provide a straightforward strategy for interrogating the solid electrolyte interphase (SEI) on Li -with unprecedented, high signal to noise. We find that an inorganic rich SEI is formed and is primarily concentrated around the edges of lithium particles. Our findings provide straightforward, but powerful approaches for enhancing the reversibility of Li and for fundamental studies of the interphases formed in liquid and solid-state electrolytes using readily accessible analytical tools.

Aqueous zinc flow batteries (AZFBs) with high power density and high areal capacity are attractive, both in terms of cost and safety. A number of fundamental challenges associated with out-of-plane growth and undesirable side reactions on the anode side, as well as sluggish reaction kinetics and active material loss on the cathode side, limit practical deployment of these batteries. We investigated artificial interphases created using a simple electrospray methodology as a strategy for addressing each of these challenges. The effectiveness of the electrospray interphases in full cell zinc-iodine flow batteries was evaluated and reported; it is possible to simultaneously achieve high power density [115 milliwatts per square centimeter (mW/cm2)] and high areal capacity [25 milliampere hour per square centimeter (mA·hour/cm2)]. Last, we extended it to aqueous zinc-bromine and zinc-vanadium flow batteries of contemporary interest. It is again found that high power density (255 and 260 mW/cm2, respectively) and high areal capacity (20 mA·hour/cm2) can be simultaneously achieved in AZFBs.