Here, staple carbon fiber fabric-reinforced polycarbonate (PC)- and epoxy (EP)-based composites with different impregnating resin levels were fabricated using a modified film stacking process. The effects of surface topographies and resin types on the tribological properties of stable carbon fabric composites (sCFC) were investigated. Friction and wear tests on the carbon composites were conducted under unlubricated sliding using a disk-on-disk wear test machine. Experimental results showed that the coefficient of friction (COF) of the sCFC was dominated by matrix type, followed by peak material portion (Smr1) values, and finalized with core height (Sk) values. The COF of composites decreased by increasing the sliding speed and applied pressure. This also relied on surface topography and temperature generated at the worn surface. However, the specific wear rate was strongly affected by resin impregnation. Partially-impregnated composites showed lower specific wear rate, whereas fully-impregnated composites showed a higher wear rate. This substantially increased by increasing the sliding speed and applied pressure. Scanning electron microscopy observations of the worn surfaces revealed that the primary wear mechanisms were abrasion, adhesion, and fatigue for PC-based composites. For EP-based composites, this was primarily abrasion and fatigue. Results proved that partially-impregnated composites exhibited better tribological properties under severe conditions.

Interest in carbon and clay-based nanofillers has grown in recent years. The crystallization behavior of low-density polyethylene (LDPE) was studied using a variety of notable nanofillers used in engineering applications and prepared using a solution crystallization method. Carbon nanotubes (CNTs), graphene oxide nano-platelets, clay (montmorillonite), and modified clay (surface-modified with trimethyl stearyl ammonium) were used to induce heterogeneous crystallization of LDPE. The crystallized LDPE samples, imaged using scanning and transmission electron microscopy, revealed different microstructures for each nanohybrid system, indicating these various nanofillers induce LDPE lamellae ordering. The underlying interactions between polymer and nanofiller were investigated using FTIR spectroscopy. X-ray diffraction (XRD) was used to determine crystallinity. This work examines how the differences in morphology and chemical structure of the nanofillers induce changes in the nucleation and growth of polymer crystals. These results will provide guidance on functional design of nano-devices with controlled properties.

Endogenous gases have attracted much attention due to their potent applications in disease therapies. The combined therapy, including gaseous molecules and other medicines that can create synergistic effects, is a new way for future treatment. However, due to the gaseous state, gas utilization in medical service is still limited. To pave the way for future usage, in this work, an amphiphilic block copolymer containing nitrobenzyl ether, 3-hydroxyflavone (3-HF) derivatives and ether linker was constructed. The nitrobenzyl ether group endows the polymer with a photo-responsive character. Upon light illumination, 3-HF derivatives can be triggered for carbon monoxide (CO) release. The ether linker can also be released emitting formaldehyde (FA). The self-assembly induced micelle can encompass medicine, e.g., doxorubicin (DOX), into it and a controlled release of DOX can be realized upon light illumination. As far as we know, there is no report on the combination donor of CO and DOX and this is the first attempt on the co-release of CO, FA and DOX.

A new root canal sealer was developed based on urethane acrylates using polycarbonate polyol (PCPO), a macrodiol prepared in the consumption of carbon dioxide as feedstock. The superior mechanical properties and biostability nature of PCPO-based urethane acrylates were then co-crosslinked with a difunctional monomer of tripropylene glycol diarylate (TPGDA) as sealers for resin matrix. Moreover, nanoscale silicate platelets (NSPs) immobilized with silver nanoparticles (AgNPs) and/or zinc oxide nanoparticles (ZnONPs) were introduced to enhance the antibacterial effect for the sealers. The biocompatibility and the antibacterial effect were investigated by Alamar blue assay and LDH assay. In addition, the antibacterial efficiency was performed by using Enterococcus faecalis (E. faecalis) as microbial response evaluation. These results demonstrate that the PCPO-based urethane acrylates with 50 ppm of both AgNP and ZnONP immobilized on silicate platelets, i.e., Ag/ZnO@NSP, exhibited great potential as an antibacterial composite for the sealer of root canal obturation.

This study experimentally investigated the effects of nanomaterials and interface fiber angle on the mode I fracture toughness of woven carbon fiber-reinforced polymer (CFRP) composites. Three different types of nanomaterials were used: COOH-functionalized short multi-walled carbon nanotubes (S-MWCNT-COOH), multi-walled carbon nanotubes (MWCNTs), and graphene nanoplatelets (GnPs). Double cantilever beam specimens were composed of 12 woven carbon fiber fabrics with/without 1 wt% nanomaterials, and were manufactured using the hand lay-up method. Furthermore, two different stacking sequence series were used; the first series comprised only on-axis carbon-fiber fabrics (0° or 90°), and the second series comprised both on- and off-axis carbon-fiber fabrics (0° or 90° and ±45°). The test results showed that adding S-MWCNT-COOH, MWCNTs, and GnPs significantly increased the mode I fracture toughness of the CFRP composites for both the stacking sequence series. Moreover, the specimens that used only on-axis carbon fiber fabrics exhibited higher fracture toughness values than those of the specimens that used on- and off-axis carbon fiber fabrics together. In addition, an empirical model was established to predict the fracture toughness of the CFRP composites with nanomaterials by using on- and off-axis carbon fiber fabrics together, and the prediction results showed a good agreement with the experimental results.

One of the most challenging targets in oxygen reduction reaction (ORR) electrocatalysts based on N-doped carbon materials is the control of the pore structure and obtaining nanostructured thin films that can easily be incorporated on the current collector. The carbonization of nitrogen-containing polymers and the heat treatment of a mixture of carbon materials and nitrogen precursor are the most common methods for obtaining N-doped carbon materials. However, in this synthetic protocols, the surface area and pore distribution are not controlled. This work enables the preparation of 2D-ordered N-doped carbon materials through the carbonization of 2D polyaniline. For that purpose, aniline has been electropolymerized within the porous structure of two different templates (ordered mesoporous Silica and ordered mesoporous Titania thin films). Thus, aniline has been impregnated into the porous structure and subsequently electropolymerized by means of chronoamperometry at constant potential. The resultant samples were heat-treated at 900 °C with the aim of obtaining 2D N-doped carbon materials within the template structures. Polyaniline and polyaniline-derived carbon materials have been analyzed via XPS and TEM and characterized by electrochemical measurements. It is worth noting that the obtained 2D-ordered mesoporous N-doped carbon materials have proved to be highly active electrocatalysts for the ORR because of the formation of quaternary nitrogen species during the heat treatment.

The facile preparation of non-noble metal nanoparticle loaded carbon nanomaterials is promising for efficient oxygen reduction reaction (ORR) electrocatalysis. Herein, a facile preparation strategy is proposed to prepare nitrogen-doped carbon sponge loaded with fine cobalt nanoparticles by the direct pyrolysis of the cobalt ions adsorbed polymeric precursor. The polymeric sponge precursor with continuous framework and high porosity is formed by the self-assembly of a poly(amic acid). Taking advantage of the negatively charged surface and porous structure, cobalt ions can be efficiently adsorbed into the polymeric sponge. After pyrolysis, fine cobalt nanoparticles covered by carbon layers are formed, while the sponge-like structure of the precursor is also well-preserved in order to give cobalt nanoparticles loaded nitrogen-doped carbon sponges (Co/CoO@NCS) with a high loading content of 44%. The Co/CoO@NCS exhibits promising catalytic activity toward ORR with a half-wave potential of 0.830 V and a limiting current density of 4.71 mA cm-2. Overall, we propose a facile polymer self-assembly strategy to encapsulate transition metal nanoparticles with high loading content on a nitrogen-doped carbon sponge for efficient ORR catalysis.

The growing demand for energy and environmental concern are crucial driving forces for the development of green and sustainable energy. The triboelectric nanogenerator (TENG) has emerged as a promising solution for harvesting mechanical energy from the environment. In this research, a natural rubber (NR)-based TENG has been developed with an enhanced power output from the incorporation of cellulose nanofibers (CNF) and activated carbon (AC) nanoparticles. The highest voltage output of 137 V, a current of 12.1 µA, and power density of 2.74 W/m2 were achieved from the fabricated NR-CNF-AC TENG. This is attributed to the synergistic effect of the electron-donating properties of cellulose material and the large specific surface area of AC materials. The enhancement of TENG performance paves the way for the application of natural-based materials to convert mechanical energy into electricity, as a clean and sustainable energy source.

For the first time, a porous mesh of poly(ε-caprolactone) (PCL) was electrospun directly onto carbon fiber (CF) plies and used to develop novel structural epoxy (EP) composites with electro-activated self-healing properties. Three samples, i.e., the neat EP/CF composite and two laminates containing a limited amount of PCL (i.e., 5 wt.% and 10 wt.%), were prepared and characterized from a microstructural and thermo-mechanical point of view. The introduction of the PCL mesh led to a reduction in the flexural stress at break (by 17%), of the interlaminar shear strength (by 15%), and of the interlaminar shear strength (by 39%). The interlaminar fracture toughness of the prepared laminates was evaluated under mode I, and broken samples were thermally mended at 80 °C (i.e., above the melting temperature of PCL) by resistive heating generated by a current flow within the samples through Joule's effect. It was demonstrated that, thanks to the presence of the electrospun PCL mesh, the laminate with a PCL of 10 wt.% showed healing efficiency values up to 31%.

Thiswork is focused on the development of sustainable biocomposites based on epoxy bioresin reinforced with a natural porous material (hydrochar, HC) that is the product of spruce bark wastes subjected to hydrothermal decomposition. To identify the influence of hydrochar as a reinforcing material on the designed composites, seven formulations were prepared and tested. An aromatic epoxy monomer derived from wood biomass was used to generate the polymeric matrix, and the formulations were prepared varying the filler concentration from 0 to 30 wt %. The reactivity of these formulations, together with the structural, thermal, and mechanical properties of bio-based resin and biocomposites, are investigated. Surprisingly, the reactivity study performed by differential scanning calorimetry (DSC) revealed that HC has a strong impact on polymerization, leading to an important increase in reaction enthalpy and to a decrease of temperature range. The Fourier Transform Infrared Spectroscopy (FT-IR) investigations confirmed the chemical bonding between the resin and the HC, while the dynamic mechanical analysis (DMA) showed increased values of crosslink density and of storage moduli in the biocomposites products compared to the neat bioresin. Thermogravimetric analysis (TGA) points out that the addition of hydrochar led to an improvement of the thermal stability of the biocomposites compared with the neat resorcinol diglycidyl ether (RDGE)-based resin (T5% = 337 °C) by ≈2-7 °C. Significantly, the biocomposites with 15-20 wt % hydrochar showed a higher stiffness value compared to neat epoxy resin, 92SD vs. 82SD, respectively.

A novel method was used to synthesize a nanosilver-doped multiwall carbon nanotube (MWCNT-Ag), and subsequently, the novel poly(lactic acid) (PLA)- and MWCNT-Ag-based biocompatible and antimicrobial nanocomposites were prepared by melt blending. Based on energy dispersive X-ray spectrometry images, an MWCNT-Ag was successfully synthesized. The effect of the MWCNT-Ag on the PLA bionanocomposites was investigated by evaluating their thermal and mechanical properties, antifungal activity, and cytotoxicity. The nanocomposites exhibited a high degree of biocompatibility with the MWCNT-Ag content, which was less than 0.3 phr. Furthermore, tensile strength testing, thermogravimetric analysis, differential scanning calorimetry, and antibacterial evaluation revealed that the tensile strength, thermostability, glass transition temperature, and antibacterial properties were enhanced by increasing the MWCNT-Ag content. Finally, hydrolysis analysis indicated that the low MWCNT-Ag content could increase the packing density of PLA.

A Zn/Al layered double hydroxides (LDHs) hosting carbon nanotubes (80% of CNTs) was synthesized and dispersed into a commercial biodegradable highly amorphous vinyl alcohol polymer at different loading (i.e., 1; 3; 5; 10 wt%). In order to improve the degree of dispersion of the filler into the polymer matrix, an ionic liquid (IL) based on 1-hexadecyl-3-methylimidazolium dimethyl-5-sodiosulfoisophthalate was added to the composites' mixtures. Structural characterization of filler and polymeric composites was carried out. The analysis of thermal, mechanical and electrical properties of the composites, resulted improved compared to the unfilled material, allowed to hypothesize a good dispersion of the LDH-CNTs lamellar filler into the polymer matrix-assisted by the ionic liquid. This was demonstrated comparing electrical conductivity of composite at 5% of LDH-CNTs in the presence and in the absence of IL. The experimental results showed that the electrical conductivity of the sample with IL is four orders of magnitude higher than the one without IL. Furthermore, the percolation threshold of the whole system resulted very low-0.26% of LDH-CNTs loading, which is 0.21% of CNTs.

The main obstacles in the melt-processing of hydroxyapatite (HA) and carbon fiber (CF) reinforced polyetheretherketone (PEEK) composite are the high melting temperature of PEEK, poor dispersion of HA nanofillers, and poor processability due to high filler content. In this study, we prepared PEEK/HA/CF ternary composite using two different non-melt blending methods; suspension blending (SUS) in ethanol and mechanofusion process (MF) in dry condition. We compared the mechanical properties and bioactivity of the composite in a spinal cage application in the orthopedic field. Results showed that the PEEK/HA/CF composite made by the MF method exhibited higher flexural and compressive strengths than the composite prepared by the SUS method due to the enhanced dispersibility of HA nanofiller. On the basis of in vitro cell compatibility and cell attachment tests, PEEK/HA/CF composite by mechanofusion process showed an improvement in in vitro bioactivity and osteo-compatibility.

The fretting fatigue performance of laminated, unidirectional (UD), pin-loaded, carbon fibre-reinforced polymer (CFRP) straps that can be used as bridge hanger cables was investigated at a sustained service temperature of 60 °C. The aim of this paper is to elucidate the influence of the slightly elevated service temperature on the tensile fatigue performance of CFRP straps. First, steady state thermal tests at ambient temperature and at 60 °C are presented, in order to establish the behaviour of the straps at these temperatures. These results indicated that the static tensile performance of the straps is not affected by the increase in temperature. Subsequently, nine upper stress levels (USLs) between 650 and 1400 MPa were chosen in order to establish the S-N curve at 60 °C (frequency 10 Hz; R = 0.1) and a comparison with an existing S-N curve at ambient temperature was made. In general, the straps fatigue limit was slightly decreased by temperature, up to 750 MPa USL, while, for the higher USLs, the straps performed slightly better as compared with the S-N curve at ambient temperature.

This article presents a method of ultrasonic testing (UT) that detects and quantifies interlaminar delaminations in CFRP composites with high resolution in terms of both spatial resolution in the planar dimension and depth into the laminate. Unidirectional and woven CFRP laminates were fabricated for this study, with a PTFE film inserted at various depths throughout the laminate to act as intentional crack initiation sites. All samples were mechanically tested via a three-point, end-notched flexure (ENF) test, followed by a quantification of the extent of the induced interlaminar delaminations using UT and X-ray computed tomography (CT). UT analysis for unidirectional CFRP samples was able to show a clear contrast between the delaminated area and the non-delaminated area. UT analysis of the woven CFRP samples yielded comparable results but required finer tuning of analysis parameters due to the interlocking woven fabric. CT results revealed a significant contrast between the crack and composite; thus, fine geometrical features of the crack front could be observed. UT and CT measurements were then compared, revealing an average difference of 1.09% in the delamination area, with UT overestimating as compared to CT. A UT depth study was also performed to automatically locate the interlaminar delamination at different depths throughout the components, with the delamination being predicted within one lamina interface for all samples. These results demonstrate UT's ability to accurately detect and quantify the extent and location of interlaminar delaminations due to bending.

The increasing use of carbon fiber and epoxy resin composite materials yields an increase in the amount of waste. Therefore, we present a solution consisting of composites manufactured by hot pressing, employing polyamides (either PA11 or PA12) and a mechanically recycled carbon fiber-reinforced polymer (CFRP) as reinforcement. The main objectives are to study the manufacturing of those composites, to evaluate the fiber distribution, and to perform a mechanical, dynamical, and thermomechanical characterizations. The X-ray micro-computed tomography (μCT) shows that the fibers are well-distributed, maintaining a homogeneous fiber volume fraction across the material. The variability in the results is typical of discontinuous fiber composites in which the fibers, although oriented, are not as homogeneously distributed as in a continuous fiber composite. The mechanical and dynamic properties barely differ between the two sets of composites. A dynamic-mechanical analysis revealed that the glass transition temperature (Tg) increases slightly for both composites, compared to the polymers. These results illustrate the viability of the recycling and reuse route for preventing the deterioration of carbon fibers and promoting the subsequent reduction in the environmental impact by employing a thermoplastic matrix.

We investigated the heat transfer behavior of thermally conductive networks with one-dimensional carbon materials to design effective heat transfer pathways for hybrid filler systems of polymer matrix composites. Nano-sized few-walled carbon nanotubes (FWCNTs) and micro-sized mesophase pitch-based carbon fibers (MPCFs) were used as the thermally conductive materials. The bulk density and thermal conductivity of the FWCNT films increased proportionally with the ultrasonication time due to the enhanced dispersibility of the FWCNTs in an ethanol solvent. The ultrasonication-induced densification of the FWCNT films led to the effective formation of filler-to-filler connections, resulting in improved thermal conductivity. The thermal conductivity of the FWCNT-MPCF hybrid films was proportional to the MPCF content (maximum thermal conductivity at an MPCF content of 60 wt %), indicating the synergistic effect on the thermal conductivity enhancement. Moreover, the MPCF-to-MPCF heat transfer pathways in the FWCNT-MPCF hybrid films were the most effective in achieving high thermal conductivity due to the smaller interfacial area and shorter heat transfer pathway of the MPCFs. The FWCNTs could act as thermal bridges between neighboring MPCFs for effective heat transfer. Furthermore, the incorporation of Ag nanoparticles of approximately 300 nm into the FWCNT-MPCF hybrid film dramatically enhanced the thermal conductivity, which was closely related to a decreased thermal interfacial resistance at the intersection points between the materials. Epoxy-based composites loaded with the FWCNTs, MPCFs, FWCNT-MPCF hybrids, and FWCNT-MPCF-Ag hybrid fillers were also fabricated. A similar trend in thermal conductivity was observed in the polymer matrix composite with carbon-based hybrid films.

Diamond-like carbon (DLC) coatings have the potential to reduce implant wear and thus to contribute to avoiding premature failure and increase service life of total knee replacements (TKAs). This two-part study addresses the development of such coatings for ultrahigh molecular weight polyethylene (UHMWPE) tibial inlays as well as cobalt-chromium-molybdenum (CoCr) and titanium (Ti64) alloy femoral components. While a detailed characterization of the tribological behavior is the subject of part II, part I focusses on the deposition of pure (a-C:H) and tungsten-doped hydrogen-containing amorphous carbon coatings (a-C:H:W) and the detailed characterization of their chemical, cytological, mechanical and adhesion behavior. The coatings are fabricated by physical vapor deposition (PVD) and display typical DLC morphology and composition, as verified by focused ion beam scanning electron microscopy and Raman spectroscopy. Their roughness is higher than that of the plain substrates. Initial screening with contact angle and surface tension as well as in vitro testing by indirect and direct application indicate favorable cytocompatibility. The DLC coatings feature excellent mechanical properties with a substantial enhancement of indentation hardness and elastic modulus ratios. The adhesion of the coatings as determined in modified scratch tests can be considered as sufficient for the use in TKAs.

Thermally conductive polyvinylidene fluoride (PVDF) composites were prepared by incorporating carbon fibers (CFs) with different lengths (286.6 ± 7.1 and 150.0 ± 2.3 µm) via cold pressing, followed by sintering. The length effects of the CF on the thermal conductivity, polymer crystallization behaviors, and mechanical properties of the PVDF composites were studied. The through-plane thermal conductivity of the PVDF composites increased significantly with the rise in CF loadings. The highest thermal conductivity of 2.89 W/(m∙K) was achieved for the PVDF composites containing 40 wt.% shorter CFs, ~17 times higher than that of the pure PVDF (~0.17 W/(m∙K)). The shorter CFs had more pronounced thermal conductive enhancement effects than the original longer CFs at higher filler loadings. CFs increased the storage modulus and the glass transition temperature of the PVDF. This work provides a new way to develop thermally conductive, mechanically, and chemically stable polymer composites by introducing CFs with different lengths.

The glass fiber reacts with the hydroxyl owing to the concrete pore solution. A thin coat of carbon fiber wraps around the internal GFRP bars to improve the durability of internal GFRP bars in harsh environments. This paper investigates the effect of a thin carbon fiber coat on the durability of the carbon-glass hybrid fiber reinforced polymer bars (HFRP bars) in water, and compares the performance of FRP bars in alkaline solution. To this end, the water absorption behavior, interlaminar shear strength of both the GFRP bars and the HFRP bars was characterized in water and alkaline solution. The results indicate that the diffusivity coefficient of the carbon fiber coat is higher than that of internal GFRP in water. Compared to the GFRP bars in water, the HFRP bars have a higher diffusivity coefficient and saturation water absorption. It caused that the interlaminar shear strength of the HFRP bars aged in water at a temperature of 60 °C for 140 days decreases more markedly than that of the GFRP bars aged under similar conditions. Finally, it was proved that the thin carbon fiber coat does not slow the deterioration of the GFRP bars in water, while the carbon fiber coat significantly improves the retention of the interlaminar shear strength of the HFRP bars in the alkaline solution owing to the prevention of internal glass fiber reactivated by alkali ions.